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The canopy section that has windows in it is made in clear perspex, hear seen masked up.
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The MEV (Martian Excursion Vehicle) starts out life fabricated in 1/8th inch ABS plastic.
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The moulds used to press the canopy with the final pressing painted and sitting in place.
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The start of the main body, also made of ABS plastic, being aligned and fitted to the MEV.
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The main body fabricated in 1/8th inch ABS. The strengthening bulkheads can be seen here.
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Isopon car filler was used to fill in the joins and sanded down to blend sections together.
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The main central body boxed in ABS with deep scribe lines added like the original design.
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The rear motor section is a very complicated set of intakes again mostly made in ABS.
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Here the rear round motor housings can be seen. These were turned in aluminium.
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A bench load of bits! Various Sections of Zero X litter the benchtop.
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The motor section being fitted to the main body was glued using Dichloromethane solvent.
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The rear fin housing was made in Jelutong wood and fitted to the rear motor section.
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The beginning of the 2 lifting bodies. They were individually carved from Jelutong wood.
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Once carved, I cut away sections to house the engines and turned the pencil-like noses.
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The round nose sections were struck into the slots cut, and blended in with Isopon car filler.
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The 4 vertical tailplane wings were carved in Lime wood & sloted into the wings.
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Lifting bodies and main body ready for primer painting. Note wing engines resting in place.
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The main sections of Zero X are checked to see that they fit together correctly.
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The wings were given 6 coats of primer and left to dry before being rubbed down.
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Sections of Zero X after primer painting litter the workshop. Note wing engines in foreground.
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Painted in "Kingfisher" blue, now the black & white wing lines were sprayed on.
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The main model with all its colours applied. The whole model was sprayed in Halfords paint.
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Here I am seen fitting the 16 wing engines, which were pre-painted before assembly.
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Panel lines were drawn on in biro then scribed into the model with a scalpel.
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An essential part of the model, the weathering. Here the wing is very dirty indeed!
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Once the soot is rubbed off it catches in the panel lines, highlighting them in a realistic way.
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Particular attention was paid to weathering around the engines: where dirt would naturally lie.
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Weathering was sealed on with clear lacquer, then the stripes were added with fine tape.
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The nosecone starts out in perspex & wood. Its jets are in the vice in the background.
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Once rubbed down the nosecone was sprayed aluminium. I now begin to add chrome tape.
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Before being carved I check to see that the nosecone fits over the finished MEV.
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Finished and ready to paint, the nosecone has its jets attached, and tip made in Perspex.
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The nosecone was clad in chrome tape just the way the original model was done.
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A close-up showing the sleek finish of the nosecone achieved with chrome tape.
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Virtually finished, the model sits on the bench, all its sections put together.
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The MEV with its exploration tracks attached for trundling over the Martian surface.
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The tracks were made from a Tamiya tank kit. The only bit of kit-bashing on the model!
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Another view showing the tracks down. They were on a plate that screwed to the underside.
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It was necessary to use self-tapping screws to attach the two Lifting Bodies.
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Finished at last! Martin with the completed Zero X.
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